|
Operation |
Description |
Equipment |
| 305 |
Manual system load of Cylinder Block castings |
Excel Corp. |
| |
| 310 |
Rough Mill motor mount, head deck, pan face, bearing
cap seats and bearing cap lock width.
Finish Mill locating pads and left side top rail. Drill
& Ream manufacturing holes "B" & "C"
(2) Working machines
Machine cycle time = 35.0 seconds
Pieces per hour = 103 per machine |
Ingersoll Prod. Systems |
| |
| 320 |
Rough Mill crankshaft half rounds, front face and rear
face. Finish Mill lock notches, bulkhead faces, lug F-18
and lug F-19. Rough Bore and Bottom Chamfer cylinder bores.
Machine cycle time = 30.0 seconds
Pieces per hour = 120 |
Ingersoll Prod. Systems |
| |
| 330 |
Finish Mill pan face
Machine cycle time = 48.0 seconds
Pieces per hour = 150 (2 piece Transfer) |
Ingersoll Prod. Systems |
| |
| 340 |
Drill, Chamfer & Tap front face holes and transmission
dowel holes. Drill oil gallery hole thru (8 passes). Finish Bore rear
face cup plug hole.
Machine cycle time = 30.0 seconds
Pieces per hour = 120 |
Ingersoll Prod. Systems |
| |
| 350 |
Rough Mill oil pump and distributor surface. Drill, Ream
& Tap (as required) oil pump, dipstick tube, distributor, bearing cap
bolt,
oil pan bolt and water passage holes.
Machine cycle time = 30.0 seconds
Pieces per hour = 120 |
Ingersoll Prod. Systems |
| |
| 360 |
Finish Mill oil filter faces. Drill oil lead, rear
bearing cap dowel and tappet holes. Finish Bore left side cup plug holes
Machine cycle time = 30.0 seconds
Pieces per hour = 120 |
Ingersoll Prod. Systems |
| |
| 370 |
Spotface, Drill & Tap (as required) right side and left
side holes. Rough Bore camshaft bores. Finish Mill bearing cap seats and
lock widths.
Machine cycle time = 24.0 seconds
Pieces per hour = 150 |
Ingersoll Prod. Systems |
| |
| 380 |
Parts Washer
Machine cycle time = 24.0 seconds
Pieces per hour = 150 |
Centri-Spray/ Ingersoll Rand |
| |
| 10 |
Install & Torque bearing caps and bolts.
Machine cycle time = 24.0 seconds
Pieces per hour = 150 |
Hansford Mfg. |
| |
| 20 |
Finish Bore cam bores (in iron), oil seal groove and
oil slinger groove. Finish Face thrust faces. Semi-Finish Ream
transmission dowel holes and crank bores. Gage cam bores.
Install cam bearings.
Machine cycle time = 48.0 seconds
Pieces per hour = 150 (2 piece Transfer) |
Ingersoll Prod. Systems |
| |
| 30 |
Finish Bore cam bores (in babbit), crank bores,
distributor bore and oil pump hole. Finish Ream transmission dowel holes.
Gage cam and crank bores. Finish Mill head deck.
Machine cycle time = 48.0 seconds
Pieces per hour = 150 (2 piece Trasnfer) |
Ingersoll Prod. Systems |
| |
| 40 |
Finish Mill front and rear faces. Finish Ream tappet
bores and head dowel holes. Semi-Finish Bore & Gage cylinder bores.
Machine cycle time = 24.0 seconds
Pieces per hour = 150 |
Ingersoll Prod. Systems |
| |
| 50 |
Hone & Gage cylinder bores and crank bores.
Machine cycle time = 24.0 seconds
Pieces per hour = 150 |
Barnes Int'l Inc. |
| |
| 60 |
Parts washer.
Machine cycle time = 24.0 seconds
Pieces per hour = 150 |
Centri-Spray/ Ingersoll/Rand |
| |
| 70 |
Loctite & Press cup plugs.
Machine cycle time = 24.0 seconds
Pieces per hour = 150 |
Ingersoll Rand |
| |
| 80 |
Leak Test water jacket and oil cavity.
Machine cycle time = 24.0 seconds
Pieces per hour = 150 |
Ingersoll Rand |
| |
| 90 |
Dunk Test water jacket and oil cavity.
Machine cycle time = 24.0 seconds
Pieces per hour = 150 |
Ingersoll Rand |
| |
| 100 A&B |
Final Inspection.
Machine cycle time = 24.0 seconds
Pieces per hour = 150 |
Excel Corp. |