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4.0 LITRE PISTON MACHINING
LINE
The 4.0 Litre Piston machining equipment was purchased from: Excel
Automated Systems, Inc., and Steel Master for conveyor automation;
Giddings & Lewis and Accu-Cut for machining operations; Giddings
& Lewis (Sheffield), Excel, Ingersoll-Rand/Centri-Spray, Autoroll, and
Wisconsin Oven for assembly, inspection and wash operations.
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Operation |
Description |
Equipment |
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| 310 A & B |
Drill oil holes, Broach oil grooves & Semi-Finish wrist
pin bore.
Machine: 44 station transfer machine. 2 parts per transfer.
(2) working machines
Machine cycle time = 20.0 seconds
Pieces per hour = 360 per machine |
Giddings & Lewis |
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| 320 A,BC,D |
Finish turn skirt form, Ring lands & Ring grooves.
Machine: 7 station, dual vertical spindle, cnc piston
turning machine. 2 parts per transfer.
(4) working machines
Machine cycle time = 30.0 seconds
Pieces per hour = 240 per machine |
Giddings & Lewis |
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| 330 A & B |
Rough & Finish wrist pin bore to size (diamond hone).
Machine: 10 station rotary indexing machine. 2 parts
per transfer. (2) working machines
Machine cycle time = 20.0 seconds
Pieces per hour = 360 per machine |
Accu-Cut Diamond Boring |
| |
| 340 |
Parts washer.
(1)working machine
Machine cycle time = 16.8 seconds
Pieces per hour = 214 |
Excel Corporation |
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| 350 |
Final inspection and classification for size.
Machine: 19 station transfer machine.
(1) working machine
Machine cycle time = 3.6 seconds
Pieces per hour = 1000 |
Giddings & Lewis Measurement Div.
(Sheffield) |
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| 360 |
Parts washer.
(1) working machine
Machine cycle time = 9.0 seconds
Pieces per hour = 400 |
Ingersoll-Rand/ Centri-Spray |
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| 370 |
Apply "Molykote" to piston skirt.
Machine: 13 station transfer machine
(1) working machine
Machine cycle time = 4.0 seconds
Pieces per hour = 900 |
Autoroll Machine Corporation |
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| 380 |
Cure (bake) "Molykote".
Machine: Continuous moving chain
(1) working machine
Machine cycle time = 30 minutes
Pieces per hour = 900 |
Wisconsin Oven Corporation |
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| 400 |
Rework pistons with misapplied "Molykote"
(baking soda blasting system).
(1) working machine
Machine cycle time = Manual operation |
Ruemelin Mfg. Co. Inc. |
Please contact Gibbs Machinery Company, Joe Gibbs via email at
joeg@gibbsmachinery.com
for more information.
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