| More Info. |
Operation |
Description |
Equipment |
|
5 |
Load Castings to Conveyor
|
Ehime Loader |
| |
 |
10 |
10 Rough Milling of Combustion
And Cap Face
|
Howa UFS630SW Milling Machine |
|
 |
20 |
Drill & Ream, Basic Hole
Drill Head Bolt Holes
|
Howa MBN-US500H Machining
Center |
|
 |
30 |
Drill & Ream Cap Assy.
Pin Holes, Drill Head Bolt Holes |
Howa MBN-US500H Machining Center |
|
 |
40 |
Drill & Oil & Water
Holes on Comb Face
|
Howa MBN-US500H Machining Center |
|
|
|
50 |
Hand Washing Machine
|
Ehime Washing Machine |
|
|
|
60 |
Pallet Washing, Install On Pallet,
Quality Checks
|
Ehime |
|
 |
70 |
Mill Intake, Exhaust Front, Rear and VVL
Surfaces, Drill & Tap Intake
|
Howa MBN-US500H Machining Center |
|
|
|
80 |
Serial Number Pin Stamper
|
Ehime Numbering Machine |
|
|
90 |
|
Howa MBN-US500H Machining Center |
|
 |
100 |
Drill & Tap M20 Plug, Drill & Tap EGR Hole
Drill LH ID Hole, Drill & Tap AC Comp. Hole
|
Howa MBN-US500H Machining Center |
|
 |
120 |
Rough Mill Cam Journals, Drill & Tap
MS Holes Cap Face
|
Howa MBN-450H Machining Center |
|
 |
130 |
Groove Oil Seal Hole
Drill Oil Return Hole, Drill & Tap P1
1/8 Oil Hole, Drill & Tap VVL Surface
|
Howa MBN-US500H Machining Center |
|
 |
140 |
Drill & Tap Sparkplug Holes
Drill & Tap MS on Cap Face
|
Howa MBN-US500H Machining Center |
|
 |
160 |
Drill & Tap Rocker Shaft
Holes
Drill Oil Hole
Drill & Tap Cap Holes
|
Howa MBN-US500H Machining Center |
|
 |
170 |
Drill & Tap M16 Water Plug
Rough Drill Valve Guides
Spring Seat Counter Bore
|
Howa MBN-US500H Machining Center |
|
| |
190 |
Head Washing Machine
|
Ehime Washing Machine |
|
| |
200 |
Take off of Pallet
Quality Inspection
|
Ehime Pallet |
|
 |
210 |
Mill Cam Thrust Grooves
Drill & Tap M6 Holes
Front & Rear
|
Howa MBN-US500H Machining Center |
|
 |
220 |
Drill & Bore Sparkplug Pipe
Press Fit Holes
|
NTC CMC-230K13CH Machining Center |
|
| |
240 |
Bore & Chamfer
Valve Seat & Valve
Guide Press Fit Holes
|
NTC CMC-317CH Machining Center |
|
 |
250 |
Head Washing Machine
|
Kito Washing Machine |
|
| |
260 |
Auto Measuring Machine
Valve Guides & Valve Seats
|
Chubu Kikai Valve Measurement Machine |
|
| |
290 |
Water, Oil & Port Area Leak Testing
|
Kito Leak Test Machine |
|
 |
300 |
Liquid Nitrogen Cooled
Press Fit - Valve Seats & Valve Guides
Quality Inspection
|
Enshu Press Fitting Machine |
|
 |
310 |
Ream Valve Guides & Bore Valve Seats,
Quality Inspection
|
NTC SSB-512K13CH Valve Finisher |
|
| |
340 |
Finish Mill on Combustion & Intake Faces
Face Brushing
|
Howa UFS630SW Milling Machine |
|
 |
340 |
Oil Hole Deburring
Head Washing Machine
|
Kito Washing Machine |
|
|
350 |
Install Head to Pallet
Quality Inspection
Install M16 Water Plugs
|
Ehime |
|
| |
360 |
Press in Pin & Collar
Cam Cap Installation
|
Ehime Assemble Machine |
|
| |
370 |
Cam Cap Tightening
Cam Cap/Head Match Marking
|
Chubu Kikai Tightening Machine |
|
| |
380 |
Pallet Bolt Auto Tightening
|
Alphatech Pallet Tightening Machine |
|
 |
390 |
Mill Rocker Shaft Groove
Rough Boring Oil Seal Hole
Final Milling VVL Surface
Brushing of VVL Holes
|
NTC CMC-213K12CH Machining Center |
|
 |
400 |
Fine Boring for Cam Journal
Fine Boring for Oil Seal
|
NTC SWS-119K13CH Boring Machine |
|
| |
410 |
Auto Cam Journal & Oil
Seal Measuring Machine
|
Ehime Measurement Machine |
|
 |
420 |
Head Washing Machine
|
Kito Washing Machine |
|
| |
440 |
Water Leak Test
|
Ehime |
|
 |
450 |
Remove from Pallet
|
Kito Leak Test Machine |
|
| |
460 |
Final Quality Inspections
Input Information to PC
Load onto Cart
|
Ehime Lifter |