2.5 LITRE 4 CYLINDER HEAD FLEXIBLE
MACHINING SYSTEM

More Info. Operation Description Equipment
5 Load Castings to Conveyor Ehime Loader
10 10 Rough Milling of Combustion
And Cap Face
Howa UFS630SW Milling Machine

20 Drill & Ream, Basic Hole
Drill Head Bolt Holes
Howa MBN-US500H Machining Center

30 Drill & Ream Cap Assy.
Pin Holes, Drill Head Bolt Holes
Howa MBN-US500H Machining Center

40 Drill & Oil & Water
Holes on Comb Face
Howa MBN-US500H Machining Center

50 Hand Washing Machine Ehime Washing Machine

60 Pallet Washing, Install On Pallet, Quality Checks Ehime

70 Mill Intake, Exhaust Front, Rear and VVL
Surfaces, Drill & Tap Intake
Howa MBN-US500H Machining Center

80 Serial Number Pin Stamper Ehime Numbering Machine

90 Howa MBN-US500H Machining Center

100 Drill & Tap M20 Plug, Drill & Tap EGR Hole
Drill LH ID Hole, Drill & Tap AC Comp. Hole
Howa MBN-US500H Machining Center

120 Rough Mill Cam Journals, Drill & Tap
MS Holes Cap Face
Howa MBN-450H Machining Center

130 Groove Oil Seal Hole
Drill Oil Return Hole, Drill & Tap P1
1/8 Oil Hole, Drill & Tap VVL Surface
Howa MBN-US500H Machining Center

140 Drill & Tap Sparkplug Holes
Drill & Tap MS on Cap Face
Howa MBN-US500H Machining Center

160 Drill & Tap Rocker Shaft
Holes
Drill Oil Hole
Drill & Tap Cap Holes
Howa MBN-US500H Machining Center

170 Drill & Tap M16 Water Plug
Rough Drill Valve Guides
Spring Seat Counter Bore
Howa MBN-US500H Machining Center

190 Head Washing Machine Ehime Washing Machine

200 Take off of Pallet
Quality Inspection
Ehime Pallet

210 Mill Cam Thrust Grooves
Drill & Tap M6 Holes
Front & Rear
Howa MBN-US500H Machining Center

220 Drill & Bore Sparkplug Pipe
Press Fit Holes
NTC CMC-230K13CH Machining Center

240 Bore & Chamfer
Valve Seat & Valve
Guide Press Fit Holes
NTC CMC-317CH Machining Center

250 Head Washing Machine Kito Washing Machine

260 Auto Measuring Machine
Valve Guides & Valve Seats
Chubu Kikai Valve Measurement Machine

290 Water, Oil & Port Area Leak Testing Kito Leak Test Machine

300 Liquid Nitrogen Cooled
Press Fit - Valve Seats & Valve Guides
Quality Inspection
Enshu Press Fitting Machine

310 Ream Valve Guides & Bore Valve Seats,
Quality Inspection
NTC SSB-512K13CH Valve Finisher

340 Finish Mill on Combustion & Intake Faces
Face Brushing
Howa UFS630SW Milling Machine

340 Oil Hole Deburring
Head Washing Machine
Kito Washing Machine

350 Install Head to Pallet
Quality Inspection
Install M16 Water Plugs
Ehime

360 Press in Pin & Collar
Cam Cap Installation
Ehime Assemble Machine

370 Cam Cap Tightening
Cam Cap/Head Match Marking
Chubu Kikai Tightening Machine

380 Pallet Bolt Auto Tightening Alphatech Pallet Tightening Machine

390 Mill Rocker Shaft Groove
Rough Boring Oil Seal Hole
Final Milling VVL Surface
Brushing of VVL Holes
NTC CMC-213K12CH Machining Center

400 Fine Boring for Cam Journal
Fine Boring for Oil Seal
NTC SWS-119K13CH Boring Machine

410 Auto Cam Journal & Oil
Seal Measuring Machine
Ehime Measurement Machine

420 Head Washing Machine Kito Washing Machine

440 Water Leak Test Ehime

450 Remove from Pallet Kito Leak Test Machine

460 Final Quality Inspections
Input Information to PC
Load onto Cart
Ehime Lifter

Please contact Gibbs Machinery Company, Joe Gibbs via email at joeg@gibbsmachinery.com for more information.