| More Info. |
Operation |
Description |
Equipment |
| |
10 |
Load Engine Block on Conveyor
|
L & H Diversified |
|
 |
20 |
Wash Engine Block & Crank
|
L & H Diversified |
|
| |
30 |
Install Crank Shaft Bearings |
Shinwa Giken |
|
 |
40 |
Install Crank Shaft / Block / Bedplate
|
Shinwa Giken |
|
 |
50 |
Install Rear Seal / Apply Lower Case FIPG
|
Shinwa Giken |
|
 |
60 |
Engrave Engine Sequence Number and
Check For Rear Seal Leaks
|
Cosmo |
|
 |
70 |
Leak Test
|
Cosmo |
|
 |
80 |
Send Piston to Install / Piston,
Conrod Assembly
|
Shinwa Giken |
|
 |
90 |
Install Snap Rings
|
Shinwa Giken |
|
 |
100 |
Install Oil Ring for Piston
|
Shinwa Giken |
|
 |
110 |
Check Assembly Quality
|
Shinwa Giken |
|
 |
120 |
Install Piston on Scraper & Top Ring
|
Shinwa Giken |
|
| |
130 |
Install Expander and Side Rails
On All 4 Pistons
|
Shinwa Giken |
|
 |
140 |
Conrod Nut Runner / Install Conrod Caps
|
Giken |
|
 |
150 |
General Oil Pump / Pan Assembly
|
Shinwa Giken |
|
 |
160 |
Oil Pan Nut-Runner (electric)
|
Giken |
|
 |
170 |
Install Head Gasket & Place
Engine Head
|
Shinwa Giken |
|
 |
180 |
Install Oil Pressure Switch
/ Manifold Studs
|
Shinwa Giken |
|
 |
190 |
Set Camshafts and Tighten
Engine Head
|
Shinwa Giken |
|
 |
200 |
Install VVT and Timing Chain / Gear
|
Shinwa Giken |
|
 |
210 |
Install Oil NE and Crank Angle Sensors
|
Shinwa Giken |
|
 |
220 |
Apply FIPG on Chain Cover /
Install Chain Cover
|
Shinwa Giken |
|
| |
230 |
Install Water Pump and Timing Chain
Tensioner
|
Shinwa Giken |
|
| |
240 |
Apply FIPG to Head Cover / Install
Head Cover
|
Shinwa Giken |
|
| |
250 |
Install Knock Sensor / Place Spark Plugs
|
Shinwa Giken |
|
 |
260 |
Install OCV and Fuel Delivery Pipes
|
Shinwa Giken |
|
 |
270 |
Install Dipstick and Perform Oil /
Fuel Leak Tests
|
Cosmo |
|
 |
280 |
Prepare and Install Intake Manifold
|
Shinwa Giken |
|
| |
290 |
Install Throttle Body and Exhaust Manifold
|
Shinwa Giken |
|
| |
300 |
Install Engine Hanger and Heat Shield
|
Shinwa Giken |
|
| |
310 |
Install Water Piping and Perform Water
Leak Test
|
Cosmo |
|
| |
320 |
Install Wire Harness and Water Temperature
Sensor
|
Shinwa Giken |
|
| |
330 |
Install AF Sensor and Connect Fuel Injectors
|
Shinwa Giken |
|
| |
340 |
Install Drive Plate and Connect Various
Sensor
|
Shinwa Giken |
|
 |
350 |
Gun Controller Photo (all Guns have this
Controller)
|
Shinwa Giken |
|
 |
360 |
Flywheel Nut Runner (Manual and
Automatic Transmission)
|
Giken |
|
 |
370 |
Oil Fill Station
|
Shinwa Giken |
|
 |
380 |
Engine Start Hot Test Chambers (4 Total
Chambers)
|
Shinwa Giken |
|
 |
390 |
Oil Tank with Heater
|
Shinwa Giken |
