Subject to prior Sale we can offer ex Site:
Complete Transmission Component
Machining Line with Heat-Treatment Plant
(5-speed, manual, max 185 Nm, shaft distance 197mm, final gear
3,722 / 3,944 / 4,176, front wheel drive)
and High-Pressure Aluminum Die-Casting Line for
Transmission-Housing
Year of Manufacture for all Machinery and Equipment: 1997
Transmission Component Manufacturing Line
(cycle time: 1,5 minutes), consisting of:
a) 22 machining lines for a complete set of components for a
5-speed manual gear box including ca. 210 machines like:
- 45 DAEWOO CNC-lathes
- 2 LORENZ LS 156 and 6 KARATSU CNC gear shapers
- 14 KASHIFUGI CNC gear hobbers
- 2 HURTH ZS 240 T and 14 KANZAKI CNC gear shavers
- 7 NAGEL and NACHI internal broaching machines
- 3 OSG vertical cold rolling machines
- 7 TOYODA CNC external grinding machines
- 5 SUPFINA superfinishing machines
- 3 OKUMA and 1 TOYO CNC internal grinders
- 3 RED RING hard shavers
- as well as: gun drilling, deburring and chamfering machines,
marking and straightening presses, etc.
b) heat- and surface-treatment including 2 annealing furnaces, 2
gas-generators, 3 degreasing and 3 carbonizing furnaces, 1 degreasing
and 2 quenching furnaces, 2 washers and 2 tempering furnaces made by
DONG WOO HEAT TREATING, as well as 2 shot-blasting and 2 shot-peening
units made by SE-KWANG SHOT MACHINERY
c) assembly line with ca. 40 DAE DONG, NAM YANG, JIN WOO and DAICHI
assembly stations, as well as YOKOHAMA ENGINEERING conveyor system
d) 3 YOKOHAMA ENGINEERING gear box test stands with conveyor system
e) High-Pressure die-casting line (Capacity: 3.180 tons/year) with
two (2) 2.250tons die-casting units, trimming press, holding furnaces,
rotary table shot-blast unit / 2 melting + holding furnaces, etc.
Full Documentation and Sets of Drawings for all Machinery and
Equipment is available!
Also available: CNC gear tool, conventional tool sharpening and
toolroom machinery!
Please contact:
joeg@gibbsmachinery.com
Phone: 001 586 755 5353
Transmission Component Machining Lines by Parts and
Operations
| Part |
OP |
Line |
Machine |
Machining |
Part |
OP |
Line |
Machine |
Machining |
| 1st gear |
10 |
soft |
DAEWOO |
turning |
2nd gear |
10 |
soft |
DAEWOO |
turning |
| 1st gear |
20 |
soft |
DAEWOO |
turning |
2nd gear |
20 |
soft |
DAEWOO |
turning |
| 1st gear |
30 |
soft |
DAEWOO |
turning |
2nd gear |
30 |
soft |
DAEWOO |
turning |
| 1st gear |
40 |
soft |
DAEWOO |
turning |
2nd gear |
40 |
soft |
DAEWOO |
turning |
| 1st gear |
50 |
soft |
KARATSU |
shaping |
2nd gear |
50 |
soft |
KARATSU |
shaping |
| 1st gear |
60 |
soft |
KASHIFUJI |
hobbing |
2nd gear |
60 |
soft |
KASHIFUJI |
hobbing |
| 1st gear |
70 |
soft |
SHINSEI |
chamfering |
2nd gear |
70 |
soft |
SHINSEI |
chamfering |
| 1st gear |
80 |
soft |
SAMPUTENSILI |
deburring |
2nd gear |
80 |
soft |
SAMPUTENSILI |
deburring |
| 1st gear |
90 |
soft |
KANZAKI |
shaving |
2nd gear |
90 |
soft |
KANZAKI |
shaving |
| 1st gear |
100 |
soft |
RODAE |
stamping |
2nd gear |
100 |
soft |
RODAE |
stamping |
| 3rd gear |
10 |
soft |
DAEWOO |
turning |
4th gear |
10 |
soft |
DAEWOO |
turning |
| 3rd gear |
20 |
soft |
DAEWOO |
turning |
4th gear |
20 |
soft |
DAEWOO |
turning |
| 3rd gear |
30 |
soft |
KARATSU |
shaping |
4th gear |
30 |
soft |
KARATSU |
shaping |
| 3rd gear |
40 |
soft |
KASHIFUJI |
hobbing |
4th gear |
40 |
soft |
KASHIFUJI |
hobbing |
| 3rd gear |
50 |
soft |
SAMPUTENSILI |
deburring |
4th gear |
50 |
soft |
SAMPUTENSILI |
deburring |
| 3rd gear |
60 |
soft |
KANZAKI |
shaving |
4th gear |
60 |
soft |
KANZAKI |
shaving |
| 3rd gear |
70 |
soft |
RODAE |
stamping |
4th gear |
70 |
soft |
RODAE |
stamping |
| 5th gear |
10 |
soft |
DAEWOO |
turning |
5th gear cluster |
10 |
soft |
DAEWOO |
turning |
| 5th gear |
20 |
soft |
DAEWOO |
turning |
5th gear cluster |
20 |
soft |
DAEWOO |
turning |
| 5th gear |
30 |
soft |
NACHI |
broaching |
5th gear cluster |
30 |
soft |
NACHI |
broaching |
| 5th gear |
40 |
soft |
KASHIFUJI |
hobbing |
5th gear cluster |
40 |
soft |
KASHIFUJI |
hobbing |
| 5th gear |
50 |
soft |
SAMPUTENSILI |
deburring |
5th gear cluster |
50 |
soft |
SAMPUTENSILI |
deburring |
| 5th gear |
60 |
soft |
KANZAKI |
shaving |
5th gear cluster |
60 |
soft |
KANZAKI |
shaving |
| 5th gear |
70 |
soft |
RODAE |
stamping |
5th gear cluster |
70 |
soft |
RODAE |
stamping |
| 3rd & 4th shift sleeve |
10 |
soft |
DAEWOO |
turning |
5th shift sleeve |
10 |
soft |
DAEWOO |
turning |
| 3rd & 4th shift sleeve |
20 |
soft |
DAEWOO |
turning |
5th shift sleeve |
20 |
soft |
DAEWOO |
turning |
| 3rd & 4th shift sleeve |
30 |
soft |
NACHI |
broaching |
5th shift sleeve |
30 |
soft |
NACHI |
broaching |
| 3rd & 4th shift sleeve |
40 |
soft |
SHINSEI |
chamfering |
5th shift sleeve |
40 |
soft |
SHINSEI |
chamfering |
| 3rd & 4th shift sleeve |
50 |
soft |
DAEWOO |
turning |
5th shift sleeve |
50 |
soft |
DAEWOO |
turning |
| 3rd & 4th shift sleeve |
60 |
soft |
DAEWOO |
turning |
5th shift sleeve |
60 |
soft |
DAEWOO |
turning |
| 3rd & 4th shift sleeve |
70 |
soft |
DAEWOO |
turning |
5th shift sleeve |
70 |
soft |
DAEWOO |
turning |
| 3rd & 4th shift sleeve |
80 |
soft |
SHINSEI |
chamfering |
5th shift sleeve |
80 |
soft |
SHINSEI |
chamfering |
| 3rd & 4th shift sleeve |
90 |
soft |
SHINSEI |
chamfering |
5th shift sleeve |
90 |
soft |
NACHI |
chamfering |
| 3rd & 4th shift sleeve |
100 |
soft |
NACHI |
broaching |
sliding gear 1/2 |
5 |
soft |
|
feeding station |
| reverse gear |
10 |
soft |
DAEWOO |
turning |
sliding gear 1/2 |
10 |
soft |
DAEWOO |
turning |
| reverse gear |
20 |
soft |
DAEWOO |
turning |
sliding gear 1/2 |
20 |
soft |
DAEWOO |
turning |
| reverse gear |
30 |
soft |
KASHIFUJI |
hobbing |
sliding gear 1/2 |
30 |
soft |
NACHI |
broaching |
| reverse gear |
40 |
soft |
SHINSEI |
chamfering |
sliding gear 1/2 |
40 |
soft |
SHINSEI |
chamfering |
| reverse gear |
50 |
soft |
KANZAKI |
shaving |
sliding gear 1/2 |
50 |
soft |
DAEWOO |
turning |
| |
|
|
|
|
sliding gear 1/2 |
60 |
soft |
DAEWOO |
turning |
| 3rd & 4th gear cluster |
10 |
soft |
DAEWOO |
turning |
sliding gear 1/2 |
70 |
soft |
DAEWOO |
turning |
| 3rd & 4th gear cluster |
20 |
soft |
DAEWOO |
turning |
sliding gear 1/2 |
80 |
soft |
SHINSEI |
chamfering |
| 3rd & 4th gear cluster |
30 |
soft |
NACHI |
broaching |
sliding gear 1/2 |
90 |
soft |
SHINSEI |
chamfering |
| 3rd & 4th gear cluster |
40 |
soft |
KASHIFUJI |
hobbing |
sliding gear 1/2 |
100 |
soft |
NACHI |
broaching |
| 3rd & 4th gear cluster |
50 |
soft |
KASHIFUJI |
hobbing |
sliding gear 1/2 |
110 |
soft |
KASHIFUJI |
hobbing |
| 3rd & 4th gear cluster |
60 |
soft |
SAMPUTENSILI |
deburring |
sliding gear 1/2 |
120 |
soft |
SHINSEI |
chamfering |
| 3rd & 4th gear cluster |
70 |
soft |
KANZAKI |
shaping |
sliding gear 1/2 |
130 |
soft |
KANZAKI |
shavering |
| 3rd & 4th gear cluster |
80 |
soft |
KANZAKI |
shaping |
|
|
|
|
|
| 3rd & 4th gear cluster |
90 |
soft |
RODAE |
stamping |
5th gear cluster |
100 |
hard |
SHINSEI |
wash/check/sort |
| helical gear |
10 |
soft |
DAEWOO |
turning |
3rd dog body |
10 |
soft |
DAEWOO |
turning |
| helical gear |
20 |
soft |
DAEWOO |
turning |
3rd dog body |
20 |
soft |
DAEWOO |
turning |
| helical gear |
30 |
soft |
SAKURAI |
drilling |
|
|
|
|
|
| helical gear |
40A |
soft |
KASHIFUJI |
hobbing |
4th dog body |
10 |
soft |
DAEWOO |
turning |
| helical gear |
40B |
soft |
KASHIFUJI |
hobbing |
4th dog body |
20 |
soft |
DAEWOO |
turning |
| helical gear |
50 |
soft |
SAMPUTENSILI |
chamfering |
4th dog body |
30 |
soft |
NACHI |
broaching |
| helical gear |
60 |
soft |
HURTH |
shaving |
4th dog body |
40 |
soft |
KARATSU |
shaping |
| helical gear |
70 |
soft |
NAMYANG |
stamping |
4th dog body |
50 |
soft |
SHINSEI |
chamfering |
| input shaft |
10 |
soft |
DAEWOO |
turning |
main shaft |
10 |
soft |
DAEWOO |
turning |
| input shaft |
20A |
soft |
DAEWOO |
turning |
main shaft |
20A |
soft |
DAEWOO |
turning |
| input shaft |
20B |
soft |
DAEWOO |
turning |
main shaft |
20B |
soft |
DAEWOO |
turning |
| input shaft |
30 |
soft |
TOYODA |
grinding |
main shaft |
30 |
soft |
KOREA GUN DRILL |
deep hole drilling |
| input shaft |
40 |
soft |
OSG |
spline rolling |
main shaft |
40 |
soft |
DAEWOO |
hobbing |
| input shaft |
50A |
soft |
DAEWOO |
turning |
main shaft |
50A |
soft |
DAEWOO |
hobbing |
| input shaft |
50B |
soft |
DAEWOO |
turning |
main shaft |
50B |
soft |
DAEWOO |
hobbing |
| input shaft |
60 |
soft |
LORENZ |
shaping |
main shaft |
60 |
soft |
OSG |
spline rolling |
| input shaft |
70 |
soft |
LORENZ |
shaping |
main shaft |
70 |
soft |
OSG |
spline rolling |
| input shaft |
80 |
soft |
SHINSEI |
chamfering |
main shaft |
80A |
soft |
DAEWOO |
turning |
| input shaft |
90 |
soft |
KASHIFUJI |
hobbing |
main shaft |
80B |
soft |
DAEWOO |
turning |
| input shaft |
100 |
soft |
KASHIFUJI |
hobbing |
main shaft |
90 |
soft |
DAEWOO |
turning |
| input shaft |
110 |
soft |
SAMPUTENSILI |
deburring |
main shaft |
100 |
soft |
FINE |
washing |
| input shaft |
120 |
soft |
KANZAKI |
shaving |
main shaft |
110 |
soft |
NAMYANG |
stamping |
| input shaft |
130 |
soft |
KANZAKI |
shaving |
main shaft |
120 |
soft |
KASHIFUJI |
hobbing |
| input shaft |
140 |
soft |
KANZAKI |
shaving |
main shaft |
130 |
soft |
SAMPUTENSILI |
deburring |
| 5th dog body |
10 |
soft |
DAEWOO |
turning |
main shaft |
140 |
soft |
HURTH |
shaving |
| 5th dog body |
20 |
soft |
DAEWOO |
turning |
main shaft |
170 |
hard |
KOKUSAI |
straightening |
| 5th dog body |
30 |
soft |
NACHI |
broaching |
main shaft |
180 |
hard |
DAEWOO |
turning |
| 5th dog body |
40 |
soft |
KARATSU |
shaping |
main shaft |
180 |
hard |
DAEWOO |
turning |
| 5th dog body |
50 |
soft |
SHINSEI |
chamfering |
main shaft |
190 |
hard |
TOYODA |
grinding |
| |
|
|
|
|
main shaft |
200 |
hard |
TOYODA |
grinding |
| sliding gear |
160 |
hard |
TOYO |
grinding |
main shaft |
210 |
hard |
TOYODA |
grinding |
| sliding gear |
170 |
hard |
DAEWOO |
turning |
main shaft |
220 |
hard |
SUPFINA |
superfinishing |
| |
|
|
|
|
main shaft |
230 |
hard |
RED RING |
shaving |
| 3rd / 4th shift sleeve |
130 |
hard |
TOYO |
grinding |
main shaft |
240 |
hard |
SHINSEI |
wash/check/sort |
| 3rd / 4th shift sleeve |
140 |
hard |
DAEWOO |
turning |
helical gear |
90 |
hard |
TOYO |
turning |
| 5th shift sleeve |
120 |
hard |
TOYO |
grinding |
helical gear |
100 |
hard |
RED RING |
shaving |
| 5th shift sleeve |
130 |
hard |
DAEWOO |
turning |
helical gear |
110 |
hard |
SHINSEI |
wash/check/sort |
| 5th gear |
100 A |
hard |
OKUMA |
grinding |
3rd & 4th gear |
100 B |
hard |
OKUMA |
grinding |
| 5th gear |
110 A |
hard |
RED RING |
shaving |
3rd & 4th gear |
110 B |
hard |
RED RING |
|
| 5th gear |
120 A |
hard |
RODAE |
stamping |
3rd & 4th gear |
120 B |
hard |
RODAE |
stamping |
| 5th gear |
130 A |
hard |
FLOTEC |
welding |
3rd & 4th gear |
130 B |
hard |
FLOTEC |
welding |
| 5th gear |
140 A |
hard |
DUCKSUNG |
welding |
3rd & 4th gear |
140 B |
hard |
DUCKSUNG |
washing |
| 5th gear |
150 A |
hard |
SUPFINA |
superfinishing |
3rd & 4th gear |
150 B |
hard |
SUPFINA |
superfinishing |
| 5th gear |
160 A |
hard |
REINECKER |
grinding |
3rd & 4th gear |
160 B |
hard |
REINECKER |
grinding |
| 5th gear |
170 A |
hard |
NAGEL |
honing |
3rd & 4th gear |
170 B |
hard |
NAGEL |
honing |
| 5th gear |
180 A |
hard |
SUPFINA |
superfinishing |
3rd & 4th gear |
180 B |
hard |
SUPFINA |
superfinishing |
| 5th gear |
190 A |
hard |
SHINSEI |
wash/check/sort |
3rd & 4th gear |
190 B |
hard |
SHINSEI |
wash/check/sort |
| 1st & 2nd gear |
130A |
hard |
REINECKER |
grinding |
3rd & 4th gear cluster |
120 |
hard |
OKUMA |
grinding |
| 1st & 2nd gear |
130B |
hard |
REINECKER |
grinding |
3rd & 4th gear cluster |
205 |
hard |
JINWOO |
heater |
| 1st & 2nd gear |
140 |
hard |
NAGAL |
honing |
3rd & 4th gear cl. / inp. s. |
210 |
hard |
RODAE |
stamping |
| 1st & 2nd gear |
150 |
hard |
SUPFINA |
superfinishing |
3rd & 4th gear cl. / inp. s. |
220 |
hard |
TOYODA |
grinding |
| 1st & 2nd gear |
160 |
hard |
SHINSEI |
wash/check/sort |
3rd & 4th gear cl. / inp. s. |
230 |
hard |
SUPFINA |
superfinishing |
| |
|
|
|
|
3rd & 4th gear cl. / inp. s. |
240 |
hard |
SHINSEI |
wash/check/sort |
| 3rd & 4th gear cl. / inp. s. |
240 |
hard |
SHINSEI |
wash/check/sort |
Also Available:
1) Complete transmission assembly line with 60 stations.
2) Three transmission test stands with conveyor system.
|
| reverse gear |
30 |
hard |
RODAE |
stamping |
| reverse gear |
90 |
hard |
DAEWOO |
turning |
| reverse gear |
100 |
hard |
SHINSEI |
wash/check/sort |
|
