Gibbs Machinery Company 586-755-5353
 
Subject to prior Sale we can offer ex Site:
Complete Transmission Component Machining Line with Heat-Treatment Plant
(5-speed, manual, max 185 Nm, shaft distance 197mm, final gear 3,722 / 3,944 / 4,176, front wheel drive)
and High-Pressure Aluminum Die-Casting Line for Transmission-Housing
Year of Manufacture for all Machinery and Equipment: 1997



Transmission Component Manufacturing Line (cycle time: 1,5 minutes), consisting of:
a) 22 machining lines for a complete set of components for a 5-speed manual gear box including ca. 210 machines like:
- 45 DAEWOO CNC-lathes
- 2 LORENZ LS 156 and 6 KARATSU CNC gear shapers
- 14 KASHIFUGI CNC gear hobbers
- 2 HURTH ZS 240 T and 14 KANZAKI CNC gear shavers
- 7 NAGEL and NACHI internal broaching machines
- 3 OSG vertical cold rolling machines
- 7 TOYODA CNC external grinding machines
- 5 SUPFINA superfinishing machines
- 3 OKUMA and 1 TOYO CNC internal grinders
- 3 RED RING hard shavers
- as well as: gun drilling, deburring and chamfering machines, marking and straightening presses, etc.

b) heat- and surface-treatment including 2 annealing furnaces, 2 gas-generators, 3 degreasing and 3 carbonizing furnaces, 1 degreasing and 2 quenching furnaces, 2 washers and 2 tempering furnaces made by DONG WOO HEAT TREATING, as well as 2 shot-blasting and 2 shot-peening units made by SE-KWANG SHOT MACHINERY

c) assembly line with ca. 40 DAE DONG, NAM YANG, JIN WOO and DAICHI assembly stations, as well as YOKOHAMA ENGINEERING conveyor system

d) 3 YOKOHAMA ENGINEERING gear box test stands with conveyor system

e) High-Pressure die-casting line (Capacity: 3.180 tons/year) with two (2) 2.250tons die-casting units, trimming press, holding furnaces, rotary table shot-blast unit / 2 melting + holding furnaces, etc.

Full Documentation and Sets of Drawings for all Machinery and Equipment is available!

Also available: CNC gear tool, conventional tool sharpening and toolroom machinery!

Please contact: joeg@gibbsmachinery.com       Phone: 001 586 755 5353

Daewoo Puma 8S CNC Lathe Kashifuji KA 220 CNC Gear Hobber Kanzaki GSK 400 CNC Gear Shaver Karats GSM 12 CNC Gear Shaper Okuma CNC Internal Grinder Toyoda CNC External Grinders

Transmission Component Machining Lines by Parts and Operations
Part OP Line Machine Machining Part OP Line Machine Machining
1st gear 10 soft DAEWOO turning 2nd gear 10 soft DAEWOO turning
1st gear 20 soft DAEWOO turning 2nd gear 20 soft DAEWOO turning
1st gear 30 soft DAEWOO turning 2nd gear 30 soft DAEWOO turning
1st gear 40 soft DAEWOO turning 2nd gear 40 soft DAEWOO turning
1st gear 50 soft KARATSU shaping 2nd gear 50 soft KARATSU shaping
1st gear 60 soft KASHIFUJI hobbing 2nd gear 60 soft KASHIFUJI hobbing
1st gear 70 soft SHINSEI chamfering 2nd gear 70 soft SHINSEI chamfering
1st gear 80 soft SAMPUTENSILI deburring 2nd gear 80 soft SAMPUTENSILI deburring
1st gear 90 soft KANZAKI shaving 2nd gear 90 soft KANZAKI shaving
1st gear 100 soft RODAE stamping 2nd gear 100 soft RODAE stamping
3rd gear 10 soft DAEWOO turning 4th gear 10 soft DAEWOO turning
3rd gear 20 soft DAEWOO turning 4th gear 20 soft DAEWOO turning
3rd gear 30 soft KARATSU shaping 4th gear 30 soft KARATSU shaping
3rd gear 40 soft KASHIFUJI hobbing 4th gear 40 soft KASHIFUJI hobbing
3rd gear 50 soft SAMPUTENSILI deburring 4th gear 50 soft SAMPUTENSILI deburring
3rd gear 60 soft KANZAKI shaving 4th gear 60 soft KANZAKI shaving
3rd gear 70 soft RODAE stamping 4th gear 70 soft RODAE stamping
5th gear 10 soft DAEWOO turning 5th gear cluster 10 soft DAEWOO turning
5th gear 20 soft DAEWOO turning 5th gear cluster 20 soft DAEWOO turning
5th gear 30 soft NACHI broaching 5th gear cluster 30 soft NACHI broaching
5th gear 40 soft KASHIFUJI hobbing 5th gear cluster 40 soft KASHIFUJI hobbing
5th gear 50 soft SAMPUTENSILI deburring 5th gear cluster 50 soft SAMPUTENSILI deburring
5th gear 60 soft KANZAKI shaving 5th gear cluster 60 soft KANZAKI shaving
5th gear 70 soft RODAE stamping 5th gear cluster 70 soft RODAE stamping
3rd & 4th shift sleeve 10 soft DAEWOO turning 5th shift sleeve 10 soft DAEWOO turning
3rd & 4th shift sleeve 20 soft DAEWOO turning 5th shift sleeve 20 soft DAEWOO turning
3rd & 4th shift sleeve 30 soft NACHI broaching 5th shift sleeve 30 soft NACHI broaching
3rd & 4th shift sleeve 40 soft SHINSEI chamfering 5th shift sleeve 40 soft SHINSEI chamfering
3rd & 4th shift sleeve 50 soft DAEWOO turning 5th shift sleeve 50 soft DAEWOO turning
3rd & 4th shift sleeve 60 soft DAEWOO turning 5th shift sleeve 60 soft DAEWOO turning
3rd & 4th shift sleeve 70 soft DAEWOO turning 5th shift sleeve 70 soft DAEWOO turning
3rd & 4th shift sleeve 80 soft SHINSEI chamfering 5th shift sleeve 80 soft SHINSEI chamfering
3rd & 4th shift sleeve 90 soft SHINSEI chamfering 5th shift sleeve 90 soft NACHI chamfering
3rd & 4th shift sleeve 100 soft NACHI broaching sliding gear 1/2 5 soft   feeding station
reverse gear 10 soft DAEWOO turning sliding gear 1/2 10 soft DAEWOO turning
reverse gear 20 soft DAEWOO turning sliding gear 1/2 20 soft DAEWOO turning
reverse gear 30 soft KASHIFUJI hobbing sliding gear 1/2 30 soft NACHI broaching
reverse gear 40 soft SHINSEI chamfering sliding gear 1/2 40 soft SHINSEI chamfering
reverse gear 50 soft KANZAKI shaving sliding gear 1/2 50 soft DAEWOO turning
          sliding gear 1/2 60 soft DAEWOO turning
3rd & 4th gear cluster 10 soft DAEWOO turning sliding gear 1/2 70 soft DAEWOO turning
3rd & 4th gear cluster 20 soft DAEWOO turning sliding gear 1/2 80 soft SHINSEI chamfering
3rd & 4th gear cluster 30 soft NACHI broaching sliding gear 1/2 90 soft SHINSEI chamfering
3rd & 4th gear cluster 40 soft KASHIFUJI hobbing sliding gear 1/2 100 soft NACHI broaching
3rd & 4th gear cluster 50 soft KASHIFUJI hobbing sliding gear 1/2 110 soft KASHIFUJI hobbing
3rd & 4th gear cluster 60 soft SAMPUTENSILI deburring sliding gear 1/2 120 soft SHINSEI chamfering
3rd & 4th gear cluster 70 soft KANZAKI shaping sliding gear 1/2 130 soft KANZAKI shavering
3rd & 4th gear cluster 80 soft KANZAKI shaping          
3rd & 4th gear cluster 90 soft RODAE stamping 5th gear cluster 100 hard SHINSEI wash/check/sort
helical gear 10 soft DAEWOO turning 3rd dog body 10 soft DAEWOO turning
helical gear 20 soft DAEWOO turning 3rd dog body 20 soft DAEWOO turning
helical gear 30 soft SAKURAI drilling          
helical gear 40A soft KASHIFUJI hobbing 4th dog body 10 soft DAEWOO turning
helical gear 40B soft KASHIFUJI hobbing 4th dog body 20 soft DAEWOO turning
helical gear 50 soft SAMPUTENSILI chamfering 4th dog body 30 soft NACHI broaching
helical gear 60 soft HURTH shaving 4th dog body 40 soft KARATSU shaping
helical gear 70 soft NAMYANG stamping 4th dog body 50 soft SHINSEI chamfering
input shaft 10 soft DAEWOO turning main shaft 10 soft DAEWOO turning
input shaft 20A soft DAEWOO turning main shaft 20A soft DAEWOO turning
input shaft 20B soft DAEWOO turning main shaft 20B soft DAEWOO turning
input shaft 30 soft TOYODA grinding main shaft 30 soft KOREA GUN DRILL deep hole drilling
input shaft 40 soft OSG spline rolling main shaft 40 soft DAEWOO hobbing
input shaft 50A soft DAEWOO turning main shaft 50A soft DAEWOO hobbing
input shaft 50B soft DAEWOO turning main shaft 50B soft DAEWOO hobbing
input shaft 60 soft LORENZ shaping main shaft 60 soft OSG spline rolling
input shaft 70 soft LORENZ shaping main shaft 70 soft OSG spline rolling
input shaft 80 soft SHINSEI chamfering main shaft 80A soft DAEWOO turning
input shaft 90 soft KASHIFUJI hobbing main shaft 80B soft DAEWOO turning
input shaft 100 soft KASHIFUJI hobbing main shaft 90 soft DAEWOO turning
input shaft 110 soft SAMPUTENSILI deburring main shaft 100 soft FINE washing
input shaft 120 soft KANZAKI shaving main shaft 110 soft NAMYANG stamping
input shaft 130 soft KANZAKI shaving main shaft 120 soft KASHIFUJI hobbing
input shaft 140 soft KANZAKI shaving main shaft 130 soft SAMPUTENSILI deburring
5th dog body 10 soft DAEWOO turning main shaft 140 soft HURTH shaving
5th dog body 20 soft DAEWOO turning main shaft 170 hard KOKUSAI straightening
5th dog body 30 soft NACHI broaching main shaft 180 hard DAEWOO turning
5th dog body 40 soft KARATSU shaping main shaft 180 hard DAEWOO turning
5th dog body 50 soft SHINSEI chamfering main shaft 190 hard TOYODA grinding
          main shaft 200 hard TOYODA grinding
sliding gear 160 hard TOYO grinding main shaft 210 hard TOYODA grinding
sliding gear 170 hard DAEWOO turning main shaft 220 hard SUPFINA superfinishing
          main shaft 230 hard RED RING shaving
3rd / 4th shift sleeve 130 hard TOYO grinding main shaft 240 hard SHINSEI wash/check/sort
3rd / 4th shift sleeve 140 hard DAEWOO turning helical gear 90 hard TOYO turning
5th shift sleeve 120 hard TOYO grinding helical gear 100 hard RED RING shaving
5th shift sleeve 130 hard DAEWOO turning helical gear 110 hard SHINSEI wash/check/sort
5th gear 100 A hard OKUMA grinding 3rd & 4th gear 100 B hard OKUMA grinding
5th gear 110 A hard RED RING shaving 3rd & 4th gear 110 B hard RED RING  
5th gear 120 A hard RODAE stamping 3rd & 4th gear 120 B hard RODAE stamping
5th gear 130 A hard FLOTEC welding 3rd & 4th gear 130 B hard FLOTEC welding
5th gear 140 A hard DUCKSUNG welding 3rd & 4th gear 140 B hard DUCKSUNG washing
5th gear 150 A hard SUPFINA superfinishing 3rd & 4th gear 150 B hard SUPFINA superfinishing
5th gear 160 A hard REINECKER grinding 3rd & 4th gear 160 B hard REINECKER grinding
5th gear 170 A hard NAGEL honing 3rd & 4th gear 170 B hard NAGEL honing
5th gear 180 A hard SUPFINA superfinishing 3rd & 4th gear 180 B hard SUPFINA superfinishing
5th gear 190 A hard SHINSEI wash/check/sort 3rd & 4th gear 190 B hard SHINSEI wash/check/sort
1st & 2nd gear 130A hard REINECKER grinding 3rd & 4th gear cluster 120 hard OKUMA grinding
1st & 2nd gear 130B hard REINECKER grinding 3rd & 4th gear cluster 205 hard JINWOO heater
1st & 2nd gear 140 hard NAGAL honing 3rd & 4th gear cl. / inp. s. 210 hard RODAE stamping
1st & 2nd gear 150 hard SUPFINA superfinishing 3rd & 4th gear cl. / inp. s. 220 hard TOYODA grinding
1st & 2nd gear 160 hard SHINSEI wash/check/sort 3rd & 4th gear cl. / inp. s. 230 hard SUPFINA superfinishing
          3rd & 4th gear cl. / inp. s. 240 hard SHINSEI wash/check/sort
3rd & 4th gear cl. / inp. s. 240 hard SHINSEI wash/check/sort
Also Available:

1) Complete transmission assembly line with 60 stations.
2) Three transmission test stands with conveyor system.

reverse gear 30 hard RODAE stamping
reverse gear 90 hard DAEWOO turning
reverse gear 100 hard SHINSEI wash/check/sort