2016 Gleason Bevel Gear Development Lab

Assets Purchased Outright from a Tier 1 Supplier Exiting the Business 

Gleason Phoenix 280CX CNC Bevel Gear Cutter With AutoPath Chamfering

  • Fanuc Control 30i Control
  • Cutter Clamping
  • Cutter Handling Bail For PENTAC
  • Auxiliary Chamfering and Loader
  • Part Probing - Electronic Contacting Gauge
  • Chip Removal System For Dry Cutting
  • Emergency Withdraw
  • Electrics and Hydraulics to 480V/60Hz
  • Foot Switch For Auxiliary Spindle
  • Foot Switch For Workpiece
  • Manual Pulse Generator
  • USB Flash Drive W/SW Image
  • Enhanced Fault Monitoring
  • Diagnostics Via Ethernet
  • Multi-Purpose Blowoff

SPECIFICATIONS:(Travel / Speed)

X-Horizontal, Work Slide: 25-334 mm / 13m/min
Y-Vertical Travel: +/-175mm / 13m/min
Z-Cutter Slide Travel: 125-600 mm / 13m/min
B-Root Angle: -5 Deg./+90 Deg. / 50 Deg/Sec

CAPACITY: (Face Milling / Face Hobbing)

Extreme Ratio: 200:1 / 200:1
Full Depth, Maximum: 20 mm / 20 mm
Face Width, Maximum: 58 mm / 58 mm
Range of Tooth Numbers: 1-200 Inclusive / 1-200 Inclusive
Maximum Gear Pitch Diameter: 280 mm / 280 mm
Maximum Cutter Size: 9" / 105 mm radius
Normal Module Range: 2-13 module / 2-13 module

Motor Drives: Speed / Continuous Torque Power
A-Work Spindle (Digital Direct Drive): 1200 rpm / 271 Nm
C-Cutter Spindle (Digital Direct Drive): 1200 rpm / 542 Nm

Electrical Equipment:

Coolant: AC Induction / 2.2kW
Hydraulic: AC Induction / 2.2kW
Chip Elevator: AC Induction / .4kW

Gleason Phoenix 280G CNC Bevel Gear Grinder

  • Fanuc 30i CNC Control
  • Grinding Spindle W/Eccentric Motion
  • Machine Arranged W/Grinding From Solid
  • Machine Arranged W/Arbor Run-Out Compensation
  • Wheel Mounting Equipment
  • Emergency Withdraw
  • Machine Axis Gauging
  • Roughing Dresser Roller
  • Finishing Dresser Roller
  • Coolant Filter
  • Cleanable Belt 480V/60Hz
  • Electrics and Hydraulics to 480V/60Hz

SPECIFICATIONS:

X-Horizontal (work slide): 25-334mm, 1-13.1"
Y-Vertical Travel: -/+ 175mm, -/+ 7"
Z-Wheel Slide Travel: 125-600mm, 5-23"
B-Root Angle: -5 to +90deg

WORKPIECE CAPACITY:

Max. Full Depth: 20mm, .775"
Max. Face Width: 58mm, 2.3"
Max. Gear Pitch Diameter: 280mm, 11"
Min/Max. Wheel Size: 51/230mm, 2.0/9"
Max. Module: 10mm, 2.54 DP
Min. Number of Teeth: 1

ELECTRICAL EQUIPMENT:

X-Horizontal (work slide): 2,000 rpm
Y-Vertical Travel: 2,000 rpm
Z-Wheel Slide Travel: 2,000 rpm
B-Root Angle: 2,000 rpm
A-Work Spindle: 900 rpm
C-Wheel Spindle: 8,000 rpm
D-Dresser Spindle: 10,000 rpm
W-Eccentric Spindle: 2,800 rpm

Gleason 360T Universal Gear Tester

  • Fanuc Control
  • Machine Configured For Angular Bevel & Cylindrical
  • Pivot Clamping For Swinging Gear Head Position
  • Gear Spindle Motor Torque Extended Capacity
  • Side Outboard Engagement By Tailstock Spindle
  • Gear Spindle Drivetrain Configuration
  • Nick & Burr Detection System - Enhanced Double Flank Method
  • Workholding Quickchange Fixtures
  • Networking Measurement Computer W/GEMS
  • USB Flash Drive W/SW Image
  • Foot Switch For Chucking

SPECIFICATIONS:

Maximum Gear Outside Diameter: 360 mm (14.2")
Maximum Pinion Outside Diameter: 340 mm (13.4")
Maximum Pinion Drive Speed: 3000 rpm
Maximum Gear Drive Speed: 1500 rpm
Offset Vertical   150 mm (  5.9")

Pinion Cone Range:

(90)   (135-350)
(70)   (146-438)*
(110) (51-343)*

Gear Cone Range:

(90)    (65-280)
(70)    (78-306)*
(110)  (56-284)*

Standard Testing Torque Load 2 to 90 Nm (1.5 to 66 ft-lb).
Parallel Axis - face-to-face 147 - 362
- Center Distance -7 - 250
Pinion Spindle Bore 39T
- Diameter 99.2 mm (3.9")
- Depth 419 mm (16.5")
Gear Spindle Bore 39T
- Diameter 99.2 mm (3.9")
- Depth 250 mm (9.8")

Gleason CB Cutter Build Stand

SPECIFICATIONS:

RSR Completing Extra Depth: 3.25" to 18"
RST Completing Standard Depth: 5" to 18"
RSR Alternate Standard Depth: 5" to 18"
RSR Alternate Extra Depth: 9"
Pentac and Tri-Ac Fine Pitch: 2.008" to 4.13"
Pentac and Tri-Ac Coarse Pitch: 2.95" to 6.89"
Cyclocut: 3.94" to 8.27"
Spindle Nose Taper: 2.29"