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U.S: +1 (586) 755-5353 or International: 001-586-755-5353
The connecting rod production machining line is for mass production of 6.4 Litre V-8 connecting rods.
Machining from either steel or powdered metal blanks to final inspection of finished parts, the transfer line is engineered to produce 684 parts per hour. The line includes hard and perishable tooling; spare parts, and complete machine documentation.
More Info. | Operation | Station | Description | Equipment | |
10 | 1 | Auto Load 4 Parts | |||
2 | Rough Mill Non Datum Face | ||||
3 | Rough Mill Datum Face | ||||
4 | LH Mill Side Locator | ||||
5 | RH Rough Bore & Chamfer Crank Bore & Pin Bore | Tri-Way Transfer | |||
6 | Finish Chamfer Pin Bore. Semi Finish & Chamfer Crank Bore | ||||
7 | Gage Crank & Pin Bores | ||||
8 | Broach "V" Notch Crank Bore Auto Unload | ||||
*Operation 10 Incorporates: Inline Gage System, Quick Change Tool Holders; Programmable Servo Control Motors, Distributive Controls, Allen Bradley, Indramat Servo Controls, Broken Belt Detection, Dry Floor Guarding Interlocked, 85% Uptime, Spindle IRD Monitoring, Ergonomic Work Height 36" VS 42", Harpoon Coolant Flume System* | |||||
15 | Auto Unload/Load | ABB Robots | |||
20 | 1 | Auto Load 4 Parts | |||
2 | Mill 8 Bolt Seats | ||||
3 | Deburr 8 Bolt Seats | ||||
4 | First Pass Drill & Chamfer 8 Bolt Seats | ||||
5 | Second Pass Drill 8 Bolt Holes | ||||
6 | CBore 8 Bolt Holes | ||||
7 | Ream 8 Bolt Holes | Tri-Way Transfer | |||
8 | Air Blow Off | ||||
9 | Air Blow Off | ||||
10 | Roll Form Tap 8 Bolt Holes | ||||
11 | Probe With Blow Off Auto Unload | ||||
*Operation 20 Incorporates: Distributive Controls: Allen Bradley Controls/Indramat Servo Controls; Broken Belt Detection, Dry Floor Guarding Interlocked, 85% Uptime, Spindle IRD Monitoring, Ergonomic Work Height 36" VS 42", Harpoon Coolant Flume System, EMS Variable Frequency Drives, Allen Bradley Tool Monitoring, Xycom Gauge Equipment* | |||||
25 | Auto Unload/Load | ABB Robots | |||
30 | 1 | Loads & Shuffle 4 Parts | |||
3 | Fracture 2 Parts | ||||
5 | Wire Brush 2 Parts | ||||
7 | Insert & Pre Torque 4 Bolts | Tri-Way Transfer | |||
9 | Torque 4 Bolts | ||||
11 | Press In Wrist Pin Bushing 2 Parts | ||||
13 | Roller Burnish Wrist Pin Bushings 2 Parts | ||||
15 | Shuttle & Unload 4 Parts | ||||
*Operation 30 Incorporates: Quick Change Tooling Connections For Brush Stations, Adjustable Torque Settings For Wrenches* | |||||
35 | Auto Unload/Load | ABB Robots | |||
40 | 1 | Auto Unload 4 Parts | |||
2 | Rough Mill Tee Pee Non Datum Side | ||||
3 | Rough Mill Tee Pee Datum Side | ||||
4 | Finish Mill Grind Non Datum Face | ||||
5 | Finish Mill Grind Datum Face | ||||
6 | Finish Generate Tee Pee Pace & Chamfer Pin Bushing | Tri-Way Transfer | |||
7 | Finish Generate Tee Pee Pace & Chamfer Pin Bushing | ||||
8 | Semi-Finish Generate Tee Pee Pace & Chamfer Pin Bushing | ||||
9 | Finish Pin & Crank Bores | ||||
10 | Gage Pin & Crank Bores & Part Thickness | ||||
11 | Mill Lock Notches | ||||
*Operation 40 Incorporates: Inline Gage System, Quick Change Tool Holders, Programmable Servo Control Motors, 10HP 10,000 RPM Grind Motors, 20HP 3,600 RPM Milling Motors: Distributive Controls, Allen Bradley, Indramat Servo Controls; Broken Belt Detection, Dry Floor Guarding Interlocked, 85% Uptime, Spindle IRD Monitoring, Ergonomic Work Height 36" VS 42", Harpoon Coolant Flume System* | |||||
45 | Auto Unload/Load | ABB Robots | |||
60 | 1 | 1st Pass Crank | |||
2 | 2nd Pass Crank Bore | ||||
3 | Finish Crank Bore | Nagel Hone | |||
4 | 1st Pass Pin Bore | ||||
5 | Finish Pass Pin Bore | ||||
*Operation 60 Incorporates: Inline Gage System, Quick Change Tool Holders, Programmable Servo Control Motors: Distributive Controls, Allen Bradley, Indramat Servo Controls* | |||||
70 | Washer | Cinetic | |||
*Operation 70 Incorporates: Programmable Control: Allen Bradley, Indramat Servo Controls* | |||||
75 | Auto Unload/Load | ABB Robots |