Automated Gleason Phoenix 1000HC CNC Flexible Large Bevel Gear Systems

Two Systems Currently in Operation

We are offering these two systems from the manufacturers floor.

The gear blank is seated on the work spindle by an ABB Robot that receives the blank from a conveyor table at the rear of the machine. Once the robotic arm retreats, the machine runs its cycle. Upon cycle completion, the robot retrieves the completed bevel gear and places it on the finish side of the conveyor before loading the work spindle with a new gear blank. These machines are currently setup to run dry or wet cutting operations.

Fanuc 150MB CNC Control
UMC Software
Dry Cutting
Wet Cutting
High Speed Spindle
Chamfer Unit
Coolant System
Chip Conveyor
Dry Shrouds
Change Gears
Robotic Loading System
ABB Robot
Gage Station
Conveyor System

SYSTEM SPECIFICATIONS:

Extreme Ratio: Face Milling: 10:1, Face Hobbing: 10:1
Full Depth: Max: Face Milling:1.25" (31.75mm), Face Hobbing: 0.93" (23.50mm)
Face Width: Max: Face Milling:6.00" (152.00mm), Face Hobbing: 3.00" (76.20mm)
Range of Tooth Numbers: 1-300 Inclusive
Gear Pitch Diameter, Maximum: 1000 mm (39.37")
Cutter Size, Maximum: 18" (diameter) Face Milling
Cutter Size, Maximum: 350 mm (radis) Face Hobbing
Root Angle Range (B-Axis): 5 deg.to 90 deg.
Face Hobbing: 5 deg. to 90 deg. 9.00" Fixed, 229mm (Fixed)
A-Work Spindle: 0 to 67 RPM, 0 to 333 RPM
B-Swinging Base: 0 to 30 deg./sec, N/A
C-Cutter: 0 to 500 deg., Same
X-Horizontal:  +/-305mm (+/-12")
Y-Vertical:  +/-305 mm (+/-12")
Z-Sliding Base: -25/+700mm (-1/+28")
B-Root Angle: -5 Degree/+90 Degree
Diameter of Taper Hole at Large End: 8" (#80 Taper) to 6" (#60 Taper)
Taper Per Foot:  3/4", Same
Depth of Taper Front:  6", 152.40 mm
Depth of Bore: 678 mm (26.7")
Diameter of Taper Bore: 140 mm (5.5")
Diameter Through Spindle of Hole:  7.125", 180.98 mm

MACHINE DIMENSIONS:

Length x Width: 233"x 209", 5920 mm x 5310 mm
Height: 129", 3280 mm
Weight: 65,000 lbs., 29,484 kg